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The four layers of FreedomGray![]() The tin-zinc alloy is applied to both sides of FreedomGray sheets and coils. This ensures complete coverage and eliminates voids. |
As with plain and pre-patinated copper, there will always be differences in the shades and hues of FreedomGray's natural patina. These are NOT an indication of defective material. In many respects it is the variations that give FreedomGray its unique life, vitality and aesthetics. FreedomGray vs. Zinc: When a durable gray architectural metal roof is called for, FreedomGray offers numerous advantages over zinc. Like all architectural copper, FreedomGray is easier to form, simpler to install and more durable in the most environmental conditions. These are the facts: More versatile forming- At temperatures below 45 degrees F, zinc becomes brittle and may break or split when bent, formed or subjected to stress or loads. All coppers, including FreedomGray, can be formed, installed and subjected to sub-freezing temperatures with no adverse effects. Less restrictive installation- Moisture on the reverse side of zinc can cause severe rapid corrosion. In extreme conditions it can "rust through" in less than a year. To avoid this problem, the underside of zinc must be ventilated- installed above the roof deck. This difficult, costly installation is not necessary with |
![]() copper, including FreedomGray, which can be applied directly over roof decks. Greater durability- Ice dams in valleys and along eaves are a common winter occurrence in much of the country. Water trapped behind these dams can (and does) penetrate locks and seams. Physical properties- Properties of sheet zinc (coefficient of thermal expansion, tensile strength, creep rate, etc.) depend upon temperature and direction of rolling. The above chart compares the coefficient of thermal expansion for zinc and copper. Soldering- Zinc anneals at 212 degrees F and melts at 784 degrees F. Standard solder begins to flow at 420 degrees F. As a result, soldering changes the grain size of zinc (anneals it) and weakens it at the seam. If too much heat is applied, a hole can easily be burned through zinc. |
